Home Case Studies
Proven in the Field

The Proof Behind
the Authority

We don't claim authority. We earn it in the field. These are real glass-flake coating deployments rather than laboratory estimates: the first marine hull application on a global cruise fleet, 85% saved on pipe rehabilitation, and 18% efficiency recovered on critical pumps.

2008
First Marine Application
Disney Magic & Dream, debut Polyglyde® hulls
85%
Cost Savings
vs full pipe replacement
Jump to: Disney Magic Hull Industrial Pump Refurbishment Fuel Line Rehabilitation
Case Study 01 / Maritime
Disney Magic cruise ship hull — Polyglyde coating
Maritime
2008: the first marine vessels to receive the Polyglyde® hull system
01

Disney Magic & Disney Dream: The First Hulls We Took to Sea.

The Challenge

Disney Magic and Disney Dream needed hull coatings that could take constant saltwater and marine growth while running a punishing global cruise schedule. On top of that, Disney wanted fewer trips to dry dock and lower fuel bills out of the deal.

The Solution

We applied the Polyglyde® hard-coat hull system in 2008, the first time it had gone on a ship, and tuned it to how each vessel actually operates. It worked well enough that both ships later had it taken across their full hulls and rudders.

Why It Mattered
A landmark first: the debut marine deployment of the Polyglyde® hull system, on two of the world's most demanding cruise vessels
Full-scale confidence: application later extended to the full hull and rudders of both vessels
Engineered for low drag: a smooth, hard surface designed to reduce fuel consumption
Designed to resist fouling: barnacles and mussels adhere poorly, which makes cleaning easier
Designed-For Performance
Engineered Service Life 25+ yrs
Target Fuel Consumption Reduction 9%
Dry-Dock Interval Reduction 40%
Cost Savings vs Replacement Coating 60%
Polyglyde® Hard-Coat Hull System
Discuss Your Vessel
Case Study 02 / Industrial
02

Zero Replacement Cost.
Back to Full Spec.

The Challenge

A large maritime operator had pumps that were badly corroded and worn inside. They were running well down on efficiency, and most repair shops had written them off as not worth fixing.

The Solution

We coated the pump internals with the Polyflake® resin system and reconditioned the impellers, bearings and mechanical seals by hand. The shaft was rebuilt in a high-corrosion-resistance alloy, then we dynamically balanced it and ran it through pressure and electrical insulation tests before it went back.

Documented Results
Restored to or beyond OEM specification, with zero replacement required
Full QA documentation package issued, with traceable materials and process records
Independent class survey available on request
85% cost savings compared to full pump replacement and pipework renewal
ROI Insight

At 85% cost savings with only 12 days downtime, the project paid back its investment in under 3 months of resumed operation, compared to 18+ months for a full replacement scenario.

Polyflake® Coating
Workshop Services
Industrial pump refurbishment — Polyflake coating system
Industrial
85% cost savings
vs replacement
Case Study 03 / Oil & Gas
Fuel distribution pipeline — Polytube in-situ pipe rehabilitation
Oil & Gas
Crew of 3 no pipe disassembly
25+ yr projected service life
03

Lined In Place. No Pipe Disassembly.

The Challenge

An aging onboard fuel and service pipeline network had deteriorated and required full rehabilitation, including sections running through multiple 90° elbows that conventional pipe replacement methods couldn't reach. The Polytube® GRP reverse lining system was specified as the only viable solution.

The Solution

We deployed the Polytube® reverse lining system: a structural fiberglass (GRP) inversion liner inverted and cured in place, threading through multiple 90° elbows with no pipe disassembly. Spool pieces were removed at the entry and exit points to launch and recover the liner, completed with a crew of just 3.

Documented Results
No pipe fabrication or disposal required
No pipe mockup fabrication: the system conforms to existing geometry
Fast-curing liner returned the line to service in days, not weeks
85% cost savings compared to full pipe replacement
Rehabilitated in-place with a crew of 3 — no pipe disassembly
Polytube® Reverse Lining System
Assess My Pipeline
2008
First at Sea
Disney Magic & Dream, the debut marine application of the Polyglyde® hull system
18%
Efficiency Gain
Pump refurbishment result
verified by flow testing
85%
Cost Savings
vs full pipe replacement
and full pump swap
50
Year Lifespan
Polytube® projected service life
for rehabilitated fuel network
Start your project

Your infrastructure deserves proven protection.

Every case study on this page began with an engineering assessment. Tell us what you're protecting, whether it's a hull, a pump, or a pipeline, and we'll match the right Polyflake system to your specific challenge.

Standards & Proof Points
35+ YEARS FIELD-PROVEN NACE/SSPC PROCEDURES 20,000-HR SALT-SPRAY TESTED DOCUMENTED QA