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POLYFLAKE®: Advanced Corrosion Protection Coating

In industrial environments, corrosion, erosion, and cavitation frequently compromise equipment integrity, leading to costly repairs and downtime.

POLYFLAKE® offers a robust, cost-effective coating solution designed to combat these challenges across diverse substrates, including metal, concrete, and plastic.

Engineered in Europe, POLYFLAKE® leverages chemically resistant, highly modified resins combined with glass flake technology to repair, rebuild, and protect industrial assets, restoring them to original specifications at a fraction of replacement costs.

Innovative Technology for Durable Protection

The POLYFLAKE® system employs a controlled polymerization process, chemically bonding the resin to bare metal surfaces. This three-phase application restores corroded or damaged components to their initial standards.

Available in spray, brush, or trowel grades, POLYFLAKE® formulations are customizable to address specific corrosion, chemical exposure, and mechanical stress requirements, ensuring optimal performance in demanding conditions.

Glass Flake Reinforcement: The Science Behind POLYFLAKE®

POLYFLAKE® integrates C-glass flakes, renowned for their chemical resistance, into its high-performance resin matrix. These flakes serve multiple functions:

Reduced Permeability: Creating a tortuous barrier to liquid and vapor penetration.
Enhanced Chemical Resistance: Shielding surfaces from aggressive agents.
Improved Fire Resistance: Bolstering safety in high-risk environments.

With glass flakes measuring just 3-4 microns thick, a 2mm coating can contain up to 300 overlapping layers, significantly impeding corrosive infiltration.

This advanced formulation ensures long-lasting protection for both ferrous and non-ferrous surfaces, even in severe corrosive settings.

Proven Performance in Extreme Conditions

POLYFLAKE® excels in immersion applications, maintaining integrity at temperatures up to 100°C. Independent customer testing confirms its resilience, withstanding double salinity levels at boiling point.

Additionally, the coating sustains adhesion to steel substrates at temperatures as high as 170°C, owing to its exceptional bonding properties and glass flake reinforcement.

Key Benefits of POLYFLAKE® Coatings

Superior Abrasion and Impact Resistance: Glass flake linings outperform traditional coatings in durability.
Vacuum Bond Integrity: Prevents undercutting and ensures a robust substrate connection.
Corrosion Barrier: Post-removal analysis reveals no under-film oxidation, confirming resistance to oxygen and corrosive agents.
Thermal Stability: Glass flakes minimize shrinkage stress during curing and align the resin’s thermal expansion coefficient with that of aluminum, enhancing compatibility.
Cost-Effective Restoration: Extends equipment lifespan without the expense of full replacement.

Why Choose POLYFLAKE®?

Designed for industries facing relentless corrosion challenges, POLYFLAKE® delivers unmatched protection and versatility. Whether safeguarding machinery, pipelines, or structural components, this cutting-edge coating system combines technical innovation with practical application, making it an ideal choice for engineers and facility managers seeking reliable, long-term solutions.

For more information on how POLYFLAKE® can protect your assets, visit www.polyflake.com.